Screen Quality Procedure

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Details of Screen Quality Procedure

At PetroSpark, our Screen Quality Procedure is an integral part of our quality assurance framework, ensuring that every screen, mesh, or filtration component we produce meets the highest standards of performance, consistency, and durability. Whether used in solids control systems, drilling mud processing, or industrial filtration units, our screens undergo a rigorous, multi-stage inspection and testing process before they are approved for field deployment.

Our procedure begins with the precise selection of raw materials, focusing on corrosion resistance, mesh uniformity, and tensile strength. Using advanced manufacturing technologies—including CNC cutting, ultrasonic welding, and automated mesh alignment—we ensure that each screen is produced to exacting tolerances.

Once fabricated, screens are subjected to a comprehensive series of tests, including:

Visual Inspection for mesh integrity, alignment, and frame finish.
Dimensional Verification to ensure accurate fitment across standard and custom housings.
Load Testing to evaluate the screen’s resistance to pressure, abrasion, and deformation under operational stress.
Flow Rate and Retention Testing, which simulate real-world conditions to verify separation efficiency and fluid throughput.

Each screen is individually barcoded and tracked through our Quality Management System (QMS), allowing for traceability, performance monitoring, and seamless integration with client maintenance records. By implementing this structured and data-driven approach, PetroSpark ensures that every screen not only performs optimally in the field but also contributes to reducing downtime, improving system efficiency, and protecting downstream equipment.

Enhanced Traceability and Certification

Every screen produced by PetroSpark is assigned a unique identification code, which is integrated into our centralized Quality Management System (QMS). This code tracks the screen’s production batch, material origin, and inspection history, ensuring full traceability. Upon request, we provide quality certificates, inspection reports, and compliance documentation that align with international standards such as ISO and API. This level of transparency and control gives our clients the confidence that every unit delivered has been thoroughly verified and approved.

Continuous Improvement and Client Feedback Integration

Our Screen Quality Procedure isn’t static—it evolves. Through routine audits, feedback from field operators, and post-deployment performance monitoring, we continuously refine our manufacturing and inspection protocols. This adaptive approach allows PetroSpark to proactively address challenges, enhance screen design, and implement the latest advancements in materials and technology. By aligning our production with real-world requirements, we ensure our filtration solutions remain at the forefront of reliability, durability, and operational excellence.

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